5S for Operators

5S for Operators

Easy-to-read and apply, each section of the text is loaded with questions, outlines, summaries, diagrams and illustrations.

Author: Hiroyuki Hirano

Publisher: Productivity Press

ISBN: 1563271230

Category: Business & Economics

Page: 136

View: 602

Hiroyuki Hirano’s five pillars of the visual workplace: sort, set in order, shine, standardize and sustain are the most fundamental and often overlooked aspects in continuous improvement initiatives. Together, these concepts form the framework of the 5S System, a set of principles whose simplicity often betrays its powerful impact on the workplace. So much of the 5S System seems like common sense, that it is astonishing how often such seemingly simple practices are absent in manufacturing operations. That is why Productivity Press is proud to bring you 5S for Operators: 5 Pillars of the Visual Workplace, a hands-on book that explains the principles, rationale and implementation details of the 5S System. Easy-to-read and apply, each section of the text is loaded with questions, outlines, summaries, diagrams and illustrations. Most importantly, 5S for Operators provides the foundational knowledge that is essential for implementing not just the 5S System, but overall manufacturing improvements like shorter equipment changeovers, just-in-time inventory, total quality management and total productive maintenance. Since its publication in 1996, 5S for Operators has been and continues to be hugely popular, consistently ranking among Productivity's list of top-sellers, and its popularity is not hard to understand. 5S has proven its worth in one company after another, consistently reducing waste, guaranteeing product quality, ensuring safety and increasing the bottom line. With 5S for Operators, the 5S System can have the same profound effect on your operations. To introduce the 5S system and sell its use to executives as well as workers, consider purchasing— 5S System: An Introduction DVD Catalog no. PP5934, Adhering to the principle of efficiency that defines this revolutionary and proven system, this video succinctly explains what is involved, who should participate, and what it will take to get started.
Categories: Business & Economics

5 Pillars of the Visual Workplace

5 Pillars of the Visual Workplace

In this important work, JIT expert Hiroyuki Hirano introduces his 5S System: Sort, Set In Order, Shine, Standardize, and Sustain.

Author: Hiroyuki Hirano

Publisher: CRC Press

ISBN: 1563270471

Category: Business & Economics

Page: 384

View: 490

Increase Profitability and Decrease Liability with 5S A criticalyet often overlooked area in the visual workplace is the concept of continuous improvement. In this important work, JIT expert Hiroyuki Hirano introduces his 5S System: Sort, Set In Order, Shine, Standardize, and Sustain. These steps are designed to improve efficiency, strengthen maintenance, and provide continuous improvement in all facets of a company’s operations. Addressing the skepticism of executives who deride the 5S System for its simplicity, the author, revered for his no-nonsense approach, warns of disastrous consequences for companies that fail to recognize its value; if they cannot successfully implement 5S, there is little hope of integrating large-scale changes such as JIT or re-engineering. Presented in a thorough, detailed style, 5 Pillars of the Visual Workplace explains why the 5S's are so important, as well as the nuts- and-bolts of 5S implementation. Filled with numerous case studies, hundreds of graphic illustrations, and training materials, including over forty 5S user forms, this volume is a must-have guide for organizations seeking to thrive. To introduce the 5S system and sell its use to executives as well as workers, consider purchasing— 5S System: An Introduction DVD Catalog no. PP5934, Adhering to the principle of efficiency that defines this revolutionary and proven system, this video succinctly explains what is involved, who should participate, and what it will take to get started.
Categories: Business & Economics

5S for Operators

5S for Operators

5 Pillars of the Visual Workplace Hiroyuki Hirano ... have been made to publish reliable data and information, but the author and publisher cannot assume responsibility for the validity of all materials or the consequences of their use.

Author: Hiroyuki Hirano

Publisher: CRC Press

ISBN: 9781482293654

Category: Business & Economics

Page: 144

View: 191

Hiroyuki Hirano‘s five pillars of the visual workplace: sort, set in order, shine, standardize and sustain are the most fundamental and often overlooked aspects in continuous improvement initiatives. Together, these concepts form the framework of the 5S System, a set of principles whose simplicity often betrays its powerful impact on the workplace.So much of the 5S System seems like common sense, that it is astonishing how often such seemingly simple practices are absent in manufacturing operations. This is a hands-on book that explains the principles, rationale and implementation details of the 5S System. Easy-to-read and apply, each section of the text is loaded with questions, outlines, summaries, diagrams and illustrations. Most importantly, 5S for Operators provides the foundational knowledge that is essential for implementing not just the 5S System, but overall manufacturing improvements like shorter equipment changeovers, just-in-time inventory, total quality management and total productive maintenance. Since its publication in 1996, 5S for Operators has been and continues to be hugely popular and its popularity is not hard to understand. 5S has proven its worth in one company after another, consistently reducing waste, guaranteeing product quality, ensuring safety and increasing the bottom line. With 5S for Operators, the 5S System can have the same profound effect on your operations.
Categories: Business & Economics

Grow Your Factory Grow Your Profits

Grow Your Factory  Grow Your Profits

Harvard Business Review 77(5) 96–106, 1999. 2. Hirano H. et al. 1996. 5S for Operators: 5 Pillars of the Visual Workplace. Portland, OR: Productivity Press. 3. Hirano, H. 1995. 5 Pillars of the Visual Workplace: The Sourcebook for 5S ...

Author: Timothy McLean

Publisher: CRC Press

ISBN: 9781482255850

Category: Business & Economics

Page: 175

View: 555

When I was first given the job of managing a small plastics factory back in 1989, I quickly realized that most of the books and teaching on Lean Manufacturing were designed for big companies and were not relevant to my factory. —Tim Mclean The last 25 years has seen Tim lead and assist over 100 small to medium-sized enterprise (SME) manufacturing operations. This experience has now been condensed in to Grow Your Factory, Grow your Profits: Lean for Small and Medium-Sized Manufacturing Enterprises, a start-to-finish guide on how to run a successful small and medium-sized manufacturing operation. The book presents case studies, practical examples, illustrations, charts, and pictures from real SME manufacturers to provide straightforward solutions to the issues facing every growing manufacturing business. In the book, Tim McLean explains: How to recruit the right people and design the right organization How to empower those people to take accountability and free yourself up from day to day "fire fighting" How to develop a Lean Plant Layout that will maximize productivity and optimize the use of space How to manage materials in order to slash inventory and shortages How to schedule production in order to cut lead times, cut inventory, and delight customers How to get started on a Lean transformation when you lack the resources of a big company The book details how SMEs differ from large organizations and why the approach to improvement must also be different. Covering the complete life cycle of small and medium-sized manufacturers, the book addresses a different SME manufacturing issue in each chapter. This enables readers to tackle issues at their own pace and in their own order of priority. Grow Your Factory, Grow Your Profits is essential reading for owners, managers, and operational leaders in the 90 percent of manufacturing enterprises that are small or medium sized.
Categories: Business & Economics

The Lean Farm

The Lean Farm

They are listed in order of importance for us as we have applied them on our farm. ... 5S for Operators: 5 Pillars of the Visual Workplace (for Your Organization), by Hiroyuki Hirano (Productivity Press, 1996).

Author: Ben Hartman

Publisher: Chelsea Green Publishing

ISBN: 9781603585934

Category: Technology & Engineering

Page: 256

View: 194

A practical, systems-based approach for a more sustainable farming operation To many people today, using the words “factory” and “farm” in the same sentence is nothing short of sacrilege. In many cases, though, the same sound business practices apply whether you are producing cars or carrots. Author Ben Hartman and other young farmers are increasingly finding that incorporating the best new ideas from business into their farming can drastically cut their wastes and increase their profits, making their farms more environmentally and economically sustainable. By explaining the lean system for identifying and eliminating waste and introducing efficiency in every aspect of the farm operation, The Lean Farm makes the case that small-scale farming can be an attractive career option for young people who are interested in growing food for their community. Working smarter, not harder, also prevents the kind of burnout that start-up farmers often encounter in the face of long, hard, backbreaking labor. Lean principles grew out of the Japanese automotive industry, but they are now being followed on progressive farms around the world. Using examples from his own family’s one-acre community-supported farm in Indiana, Hartman clearly instructs other small farmers in how to incorporate lean practices in each step of their production chain, from starting a farm and harvesting crops to training employees and selling goods. While the intended audience for this book is small-scale farmers who are part of the growing local food movement, Hartman’s prescriptions for high-value, low-cost production apply to farms and businesses of almost any size or scale that hope to harness the power of lean in their production processes.
Categories: Technology & Engineering

Handbook of Human Factors and Ergonomics

Handbook of Human Factors and Ergonomics

Heinrich, H. W., Peterson, D., and Roos, N. (1980), Industrial Accident Prevention, 5th ed., McGraw-Hill. Hirano, H. (1996), 5S for Operators: 5 pillars of the Visual Workplace for Your Organization! Productivity Press, Portland, OR.

Author: Gavriel Salvendy

Publisher: John Wiley & Sons

ISBN: 9781118129081

Category: Technology & Engineering

Page: 1752

View: 904

The fourth edition of the Handbook of Human Factors and Ergonomicshas been completely revised and updated. This includes allexisting third edition chapters plus new chapters written to covernew areas. These include the following subjects: Managing low-back disorder risk in the workplace Online interactivity Neuroergonomics Office ergonomics Social networking HF&E in motor vehicle transportation User requirements Human factors and ergonomics in aviation Human factors in ambient intelligent environments As with the earlier editions, the main purpose of this handbookis to serve the needs of the human factors and ergonomicsresearchers, practitioners, and graduate students. Each chapter hasa strong theory and scientific base, but is heavily focused on realworld applications. As such, a significant number of case studies,examples, figures, and tables are included to aid in theunderstanding and application of the material covered.
Categories: Technology & Engineering

Using Hoshin Kanri to Improve the Value Stream

Using Hoshin Kanri to Improve the Value Stream

To improve the Lean processes at your company and increase your professional development, I have found the following books quite helpful on the ... Hirano, H. 5S for Operators: 5 Pillars of the Visual Workplace (For Your Organization!)

Author: Elizabeth A. Cudney

Publisher: CRC Press

ISBN: 9781420085013

Category: Business & Economics

Page: 160

View: 308

In Using Hoshin Kanri to Improve the Value Stream, leading lean and quality expert Elizabeth Cudney constructs a complete how-to guide that any organization can employ to start a Lean effort correctly and keep it on track. Rooted in practical examples garnered over years of hand-on practice, she illustrates the key principles of lean and value, and
Categories: Business & Economics

The Lean Expert

The Lean Expert

Educating and Elevating Lean Practitioners Throughout Your Organization Joseph Niederstadt ... with Code 5S-1 5S for Operators: 5 Pillars of the Visual Workplace 5S-2 Visual Systems: Harnessing the Power of the Visual Workplace 5S-3 Who ...

Author: Joseph Niederstadt

Publisher: CRC Press

ISBN: 9781482253665

Category: Business & Economics

Page: 172

View: 284

The Lean Expert: Educating and Elevating Lean Practitioners Throughout Your Organization outlines a method that can help organizations engage associates and empower them to achieve "expert status" in the nine core principles of Lean. By implementing the Lean Discipline Expert process detailed in the book, companies will demonstrate to their associates that they believe they are the organization’s greatest assets, while empowering them to make lasting improvements to the organization. The book provides a robust and proven process for creating a Lean culture. It outlines a method, with defined steps, for the development of Lean Discipline Resource People that will help associates achieve "expert status" in the core Lean principles of 5S–Visual Management, Value Stream Mapping, Standard Work, Total Productive Maintenance, Quick Changeover, Error Proofing, Process Problem Solving, Material Management, and Continuous Improvement. You will be able develop Lean strategies, create a Master Schedule, initiate activities for supporting goals and objectives, and complete a Train-the-Trainer class as well as achieve facilitation skills to teach, communicate, guide, and lead Lean overview training as well as comprehensive subject-matter training. In addition, you will understand how the Lean Discipline Expert process can help to support associate involvement at all levels and learn where and how the nine principles overlap and interact. By engaging and empowering various levels of associates throughout the organization, you will provide strength and ownership for your business and, most importantly, your associates. The book includes access to additional resources on the book’s page at www.crcpress.com. It includes a tracking mechanism for monitoring candidate progress, facilitation feedback forms, LDE checklists, and certificates of accomplishment you can use to acknowledge associates that achieve Lean Discipline Expert status.
Categories: Business & Economics

Introduction to Human Factors and Ergonomics for Engineers Second Edition

Introduction to Human Factors and Ergonomics for Engineers  Second Edition

Hirano, H. (1996) 5S for Operators: 5 Pillars of the Visual Workplace (For Your Organization!). Productivity Press, Inc., Portland, OR. Hirsch, W. (1952) Text, Int J Prod Res, 8, 293–305. Hitchings, B. and Towill, D. R. (1975) An error ...

Author: Mark R. Lehto

Publisher: CRC Press

ISBN: 9781439853948

Category: Technology & Engineering

Page: 794

View: 119

Supplying a breadth and depth of coverage beyond that found in most traditional texts, Introduction to Human Factors and Ergonomics for Engineers, Second Edition presents and integrates important methods and tools used in the fields of Industrial Engineering, Human Factors and Ergonomics to design and improve jobs, tasks and products. It presents these topics with a practical, applied orientation suitable for engineering undergraduate students. See What’s New in the Second Edition: Revised order of chapters to group together topics related to the physical and cognitive aspects of human-integrated systems Substantially updated material emphasizes the design of products people work with, tasks or jobs people perform, and environments in which people live The book has sufficient material to be used in its entirety for a two semester sequence of classes, or in part for a single semester course, focusing on selected topics covered in the text. The authors provide a set of guidelines and principles for the design and analysis of human-integrated systems and highlights their application to industry and service systems. It addresses the topics of human factors, work measurement and methods improvement, and product design an approachable style. The common thread throughout the book is on how better "human factors" can lead to improved safety, comfort, enjoyment, acceptance, and effectiveness in all application arenas. Packed with cases studies and examples, readers can use well beyond the classroom and into their professional lives.
Categories: Technology & Engineering

Introduction to Human Factors and Ergonomics for Engineers

Introduction to Human Factors and Ergonomics for Engineers

5S for operators: 5 pillars of the visual workplace (For Your Organization!). Portland, OR: Productivity Press, Inc. Hogarth, R. M., & Einhorn, H. J. (1992). Order effects in belief updating: The belief-adjustment model.

Author: Mark R. Lehto

Publisher: CRC Press

ISBN: 1410615464

Category: Technology & Engineering

Page: 1000

View: 400

Emphasizing customer oriented design and operation, Introduction to Human Factors and Ergonomics for Engineers explores the behavioral, physical, and mathematical foundations of the discipline and how to apply them to improve the human, societal, and economic well being of systems and organizations. The book discusses product design, such as tools, machines, or systems as well as the tasks or jobs people perform, and environments in which people live. The authors explore methods of obtaining these objectives, uniquely approaching the topic from an engineering perspective as well as a psychological standpoint. The 22 chapters of this book, coupled with the extensive appendices, provide valuable tools for students and practicing engineers in human centered design and operation of equipment, work place, and organizations in order to optimize performance, satisfaction, and effectiveness. Covering physical and cognitive ergonomics, the book is an excellent source for valuable information on safe, effective, enjoyable, and productive design of products and services that require interaction between humans and the environment.
Categories: Technology & Engineering